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Inovenso Open Surface Industrial Scale Electrospinning/Spraying Line - SS1000
SKU: MA1412
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Inovenso Open Surface Industrial Scale Electrospinning / Spraying Line - SS1000
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Brief Description
StreamSpinner1000 (SS1000) is an Open Surface Industrial Electrospinning machine, suitable for the commercial manufacturing of nanofibers, and nanofiber-based products on a 1000mm width roll-to-roll collector. Not only does the StreamSpinner1000 provide a much higher throughput in comparison with conventional Electrospinning systems, but it also provide a smooth manufacturing process that doesn’t require an operator to oversee the process, and detect anomalies.
Using the Smart Dynamic Feeding System, the StreamSpinner1000 provides an extremely homogeneous production of nanofibers, and a precise adjustment of the flow rate. Moreover, the StreamSpinner1000 is compatible to work with a wide viscosity range of polymeric materials.
Unique Properties
High Production Rate: 5 to 15 times higher than conventional electrospinning systems.
Up to 51 meters/min. production of nanofibers (PA6 0.03GSM)
Smart Dynamic Feeding System provides an extremely homogenous production, and precise adjustment of the flow rate.
Smart Winding System: The software sets the desired thickness by automatically adjusting the flow rate and winding speed.
Compatibility to work with a wide viscosity range of polymeric solutions.
Patent Pending Technology.
Standard Polymers
Total Flow Rate
Total Production Rate
(For 0.5 GSM)
TPU
1200 ml/h
5.3 m/min
PVDF
660 ml/h
3.9 m/min
PA6
600 ml/h
3.1 m/min
HA
360 ml/h
1.1 m/min
PAN
570 ml/h
1.6 m/min
PHB
4800 ml/h
6.2 m/min
Technical Specification
Model
SS1000 Stream Spinner
Description
Industrial Scale Open Surface Electrospinning Unit
Spinning Type
Bottom up Spinning
Construction
Chassis
Electrostatic Painted Sheet Metal
Exhaust Fan
Exhaust Fan
Atmosphere Control
Humidity & Temperature
High Voltage Power Supply
Voltage Range (Anode)
0 - (+) 80 kV
Voltage Range (Cathode)
(-) 40 kV - 0 kV
Voltage Precision
0.1 kV
Maximum Current
1.85 mA
Feeding Area
Open Surface Spinnerets
3 thin-slit rod pcs
Dynamic Feeding System
Adjustment of the speed, feeding rate, and waiting time of the spinneret
Thin-Slit Electrode Dimensions (Length)
1000 mm
Thin-Slit Electrode Dimensions (Diameter)
2 mm Depth, 4 mm Width
Pump System
Independent Pump Units
Three independent peristaltic pump units: Individually connected to the spinnerets
Tubing Dimensions
Silicone tube of 5 mm ID, 8 mm OD
Flow Rate
0.01 - 40 ml/min
Tank Capacity
15 L
Spinning Distance
Distance Between Rods and Collector
150 - 300 mm
Distance Adjustment Precision
1 mm
Collector Area
Type
Roll-to-roll collector
Width of the Collector
1000 mm
Substrate Winding Speed
0.1 m/min - 25.0 m/min
Max Roll Diameter
600 mm
Technical Requirements
Power
110-120 VAC [3 ~ 208 V] @ 20 A, 4500 W Max; 220-240 VAC @ 20 A, 4500 W Max
Grounding
External Grounding Line
Air Compressor
Required for tightening shaft @ Pressure 3-4 bar
Min. Gas Tank Volume
<10 L
Ventilation
Hose channel and ventilating system to evacuate the evaporated solvents
