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Brief Description
NS 416 is an electrospinning oriented industrial nanofiber production machine that can coat 1-meter width fabrics with 50-400 nm (0.05-0.4 μm) diameter nanofibers.
The industrial nanofiber membrane production line by the electrospinning method has led to the formation of a new industry with high production capacity and product quality. Industrial Scale Nanofiber Membrane Production Unit The Nanospinner416 is the ongoing industrial project which waits for today’s electrospinning projects as tomorrow’s nanofiber products.
In accordance with the customized product properties and nanofiber coating level (g/m²), the output of NanoSpinner416 can vary 180m²/day to 5.000 m²/day nanofiber membrane coating. The net nanofiber production capacity of NanoSpinner416 is approximately 5.000 g nanofiber daily.
The NS416 is equipped with 110 electrospinning needles, allowing the surface to be uniformly and continuously at a width of 1 m. Thanks to its advanced automation system and air conditioning equipment, it enables continuous production at the determined quality even under changing environmental conditions.
Unique Properties
High Production Rate: 5 to 15 times higher than conventional electrospinning systems.
Up to 43 meters/min. production of nanofibers (PA6 0.03GSM)
Smart Dynamic Feeding System provides an extremely homogeneous production, and precise adjustment of the flow rate.
Smart Winding System: The software sets the desired thickness by automatically adjusting the flow rate and winding speed.
Compatibility to work with a wide viscosity range of polymeric solutions.
Patent Pending Technology
Standard Polymers
Total Flow Rate
Total Production Rate
(For 0.5 GSM)
TPU
600 ml/h
4.8 m/min
PVDF
330 ml/h
3.2 m/min
PA6
300 ml/h
2.8 m/min
HA
180 ml/h
1.0 m/min
PAN
285 ml/h
1.4 m/min
PHB
2400 ml/h
5.5 m/min
Technical Specification
Model
SS550 Stream Spinner
Description
Industrial Scale Open Surface Electrospinning Unit
Spinning Type
Bottom up Spinning
Construction
Chassis
Electrostatic Painted Sheet Metal
Exhaust Fan
Exhaust Fan
Atmosphere Control
Humidity & Temperature
High Voltage Power Supply
Voltage Range (Anode)
0 - (+) 60 kV
Voltage Range (Cathode)
(-) 40 kV - 0 kV
Voltage Precision
0.1 kV
Maximum Current
2.5 mA
Feeding Area
Open Surface Spinnerets
3 thin-slit rod pcs
Dynamic Feeding System
Adjustment of the speed, feeding rate, and waiting time of the spinneret
Thin-Slit Electrode Dimensions (Length)
550 mm
Thin-Slit Electrode Dimensions (Diameter)
2 mm Depth, 4 mm Width
Pump System
Independent Pump Units
Three independent peristaltic pump units: Individually connected to the spinnerets
Tubing Dimensions
Silicone tube of 5 mm ID, 8 mm OD
Flow Rate Precision
0.01 ml/h
Tank Capacity
10 L
Spinning Distance
Distance Between Rods and Collector
150 - 300 mm
Distance Adjustment Precision
1 mm
Model
SS550 Stream Spinner
Description
Industrial Scale Open Surface Electrospinning Unit
Spinning Type
Bottom up Spinning
Construction
Chassis
Electrostatic Painted Sheet Metal
Exhaust Fan
Exhaust Fan
Atmosphere Control
Humidity & Temperature
High Voltage Power Supply
Voltage Range (Anode)
0 - (+) 60 kV
Voltage Range (Cathode)
(-) 40 kV - 0 kV
Voltage Precision
0.1 kV
Maximum Current
2.5 mA
Feeding Area
Open Surface Spinnerets
3 thin-slit rod pcs
Dynamic Feeding System
Adjustment of the speed, feeding rate, and waiting time of the spinneret
Thin-Slit Electrode Dimensions (Length)
550 mm
Thin-Slit Electrode Dimensions (Diameter)
2 mm Depth, 4 mm Width
Pump System
Independent Pump Units
Three independent peristaltic pump units: Individually connected to the spinnerets