Inovenso Needle-Based Pilot Level Electrospinning / Spraying Machine - NS 416

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Brief Description

NS 416 is an electrospinning oriented industrial nanofiber production machine that can coat 1-meter width fabrics with 50-400 nm (0.05-0.4 μm) diameter nanofibers.

The industrial nanofiber membrane production line by the electrospinning method has led to the formation of a new industry with high production capacity and product quality. Industrial Scale Nanofiber Membrane Production Unit The Nanospinner416 is the ongoing industrial project which waits for today’s electrospinning projects as tomorrow’s nanofiber products.

In accordance with the customized product properties and nanofiber coating level (g/m²), the output of NanoSpinner416 can vary 180m²/day to 5.000 m²/day nanofiber membrane coating. The net nanofiber production capacity of NanoSpinner416 is approximately 5.000 g nanofiber daily.

The NS416 is equipped with 110 electrospinning needles, allowing the surface to be uniformly and continuously at a width of 1 m. Thanks to its advanced automation system and air conditioning equipment, it enables continuous production at the determined quality even under changing environmental conditions.

Unique Properties

High Production Rate: 5 to 15 times higher than conventional electrospinning systems.
Up to 43 meters/min. production of nanofibers (PA6 0.03GSM)
Smart Dynamic Feeding System provides an extremely homogeneous production, and precise adjustment of the flow rate.
Smart Winding System: The software sets the desired thickness by automatically adjusting the flow rate and winding speed.
Compatibility to work with a wide viscosity range of polymeric solutions.
Patent Pending Technology

Standard Polymers	Total Flow Rate	Total Production Rate
		(For 0.5 GSM)
TPU	600 ml/h	4.8 m/min
PVDF	330 ml/h	3.2 m/min
PA6	300 ml/h	2.8 m/min
HA	180 ml/h	1.0 m/min
PAN	285 ml/h	1.4 m/min
PHB	2400 ml/h	5.5 m/min

Technical Specification

Model	SS550 Stream Spinner
Description	Industrial Scale Open Surface Electrospinning Unit
Spinning Type	Bottom up Spinning
Construction
Chassis	Electrostatic Painted Sheet Metal
Exhaust Fan	Exhaust Fan
Atmosphere Control	Humidity & Temperature
High Voltage Power Supply
Voltage Range (Anode)	0 - (+) 60 kV
Voltage Range (Cathode)	(-) 40 kV - 0 kV
Voltage Precision	0.1 kV
Maximum Current	2.5 mA
Feeding Area
Open Surface Spinnerets	3 thin-slit rod pcs
Dynamic Feeding System	Adjustment of the speed, feeding rate, and waiting time of the spinneret
Thin-Slit Electrode Dimensions (Length)	550 mm
Thin-Slit Electrode Dimensions (Diameter)	2 mm Depth, 4 mm Width
Pump System
Independent Pump Units	Three independent peristaltic pump units: Individually connected to the spinnerets
Tubing Dimensions	Silicone tube of 5 mm ID, 8 mm OD
Flow Rate Precision	0.01 ml/h
Tank Capacity	10 L
Spinning Distance
Distance Between Rods and Collector	150 - 300 mm
Distance Adjustment Precision	1 mm
Model	SS550 Stream Spinner
Description	Industrial Scale Open Surface Electrospinning Unit
Spinning Type	Bottom up Spinning
Construction
Chassis	Electrostatic Painted Sheet Metal
Exhaust Fan	Exhaust Fan
Atmosphere Control	Humidity & Temperature
High Voltage Power Supply
Voltage Range (Anode)	0 - (+) 60 kV
Voltage Range (Cathode)	(-) 40 kV - 0 kV
Voltage Precision	0.1 kV
Maximum Current	2.5 mA
Feeding Area
Open Surface Spinnerets	3 thin-slit rod pcs
Dynamic Feeding System	Adjustment of the speed, feeding rate, and waiting time of the spinneret
Thin-Slit Electrode Dimensions (Length)	550 mm
Thin-Slit Electrode Dimensions (Diameter)	2 mm Depth, 4 mm Width
Pump System
Independent Pump Units	Three independent peristaltic pump units: Individually connected to the spinnerets
Tubing Dimensions	Silicone tube of 5 mm ID, 8 mm OD
Flow Rate Precision	0.01 ml/h
Tank Capacity	10 L
Spinning Distance
Distance Between Rods and Collector	150 - 300 mm
Distance Adjustment Precision	1 mm
Collector Area
Type	Roll-to-roll collector
Width of the Collector	500 mm
Substrate Winding Speed	min 0.1 m/min - 20.0 m/min
Effective Coating Width	500 mm
Technical Requirements
Power	110-120 VAC [3 ~ 208 V] @ 20A 4000 W; 220-240 VAC @ 20A 4000 W Max.
Grounding	External Grounding Line
Air Compressor	Required for tightening shaft @ Pressure 3-4 bar
Min. Gas Tank Volume	<10 L
Ventilation	Hose channel and ventilating system to evacuate the evaporated solvents
Weight and Dimensions
Total Weight	1080 kgs
Dimensions	W: 2080 mm, L: 2850 mm, H: 2150 mm

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